Abstract:
In recent years companies are facing highly competitive environment and
pressure to reduce cost in logistics, ware housing, distribution and customer service is
even stronger. Now one of the major challenges for FMCG Company is to optimize
the supply chain in order to improve efficiency and effectiveness of businesses which
can be developed through the alignment of operational processes and competencies,
partners, functions, resources, and systems involved.
Nestle is a multinational packaged food company having it’s headquarter in
Vevey, Switzerland. Nestlé has a wide range of products across a number of markets
including bottled water, other beverages, ice cream, chocolate, coffee, infant foods,
healthcare nutrition, frozen and refrigerated foods, confectionery and pet food. Nestle
has 456 factories in 84 countries with 280,000 employees working around the world.
In the bottled water market of Pakistan share of Nestle is about 59% and other
major competitors are Aquafina, Kinley and Sufi. Manufacturing facilities of Nestle
Pakistan are situated in Islamabad, Shiekupura and Karachi. The research was carried
out to identify the potential cost reduction areas of Islamabad factory by applying
supply chain models and performance improvement metrics.
The global presence, famous water brand and strong channel of distribution of
Nestle products all over Pakistan were key strengths of Nestle waters. The longer lead
time of product release, improper design of vehicles, high rate of bottle damages
during logistics, unnecessary warehouses of company and distributor were key areas
to improve. Pakistan is the fast growing market of bottled water so it’s a great
opportunity to explore new markets, reduce lead time and increase the capacity
utilization.
In this study, focus was to add value in the whole bottled water supply chain
by adopting lean supply chain, Just-in-time inventory and by challenging distribution
cost. In bulk bottled water business, supply chain management had been a major
component of competitive strategy to enhance organizational productivity and
profitability. The strategies were developed by using the current literature and
applying supply chain models that would stimulate the performance of bottled water
supply chain.